From 98694f763b64e97266c9aec984d34c8f6f4ba356 Mon Sep 17 00:00:00 2001
From: Savanni D'Gerinel <savanni@luminescent-dreams.com>
Date: Sat, 14 Sep 2024 00:45:20 -0400
Subject: [PATCH] add the slot to hold the power converter

---
 bike-lights/case/battery_enclosure.scad | 47 ++++++++++++++++++++++---
 1 file changed, 43 insertions(+), 4 deletions(-)

diff --git a/bike-lights/case/battery_enclosure.scad b/bike-lights/case/battery_enclosure.scad
index 9e9131d..565f3cd 100644
--- a/bike-lights/case/battery_enclosure.scad
+++ b/bike-lights/case/battery_enclosure.scad
@@ -24,7 +24,7 @@ battery_contact_flange_height = 1.9;
 
 converter_width = 11.25;
 converter_length = 22.25;
-converter_height = 4.25;
+converter_height = 5;
 
 
 module pill(length, bevel) {
@@ -121,7 +121,7 @@ module contact_box() {
                    -(wall_thickness + contact_thickness + threshold) / 2 - wire_radius,
                    0])
             rotate([0, 90, 0])
-            cylinder(h = cell_holder_width, r = wire_radius / 2, center = true);
+            cylinder(h = cell_holder_width, r = wire_radius, center = true);
     }
 }
 
@@ -134,8 +134,41 @@ module battery_slot() {
                 rotate([0, 0, 180])
                 contact_box();
         }
-        translate([cell_holder_width / 2, 1, 0]) rotate([90, 0, 0]) cylinder(h = cell_holder_length + wall_thickness * 4 + battery_contact_flange_height * 2, r = wire_radius / 2, center = true);
-        translate([-cell_holder_width / 2, 1, 0]) rotate([90, 0, 0]) cylinder(h = cell_holder_length + wall_thickness * 4 + battery_contact_flange_height * 2, r = wire_radius / 2, center = true);
+        translate([cell_holder_width / 2, 1, 0]) rotate([90, 0, 0]) cylinder(h = cell_holder_length + wall_thickness * 4 + battery_contact_flange_height * 2, r = wire_radius, center = true);
+        translate([-cell_holder_width / 2, 1, 0]) rotate([90, 0, 0]) cylinder(h = cell_holder_length + wall_thickness * 4 + battery_contact_flange_height * 2, r = wire_radius, center = true);
+    }
+}
+
+module converter_box() {
+    box_width = wall_thickness * 2 + converter_height;
+    difference() {
+        box(box_width, cell_holder_width * 2 - wall_thickness, cell_holder_height);
+
+        translate([cell_holder_width - wire_radius, 0, 0])
+            rotate([90, 0, 0])
+            cylinder(h = box_width, r = wire_radius, center = true);
+        translate([cell_holder_width - wire_radius * 2, 0, 0])
+            rotate([0, 90, 0])
+            cylinder(h = wall_thickness + threshold, r = wire_radius, center = true);
+
+        translate([-cell_holder_width + wire_radius, 0, 0])
+            rotate([90, 0, 0])
+            cylinder(h = box_width, r = wire_radius, center = true);
+        translate([-cell_holder_width + wire_radius * 2, 0, 0])
+            rotate([0, 90, 0])
+            cylinder(h = wall_thickness + threshold, r = wire_radius, center = true);
+
+        translate([0, -box_width / 2, 0])
+            rotate([0, 90, 0])
+            cylinder(h = cell_holder_width * 2 + wall_thickness, r = wire_radius, center = true);
+
+        translate([-cell_holder_width * .75, (-box_width + wall_thickness) / 2, 0])
+            rotate([90, 0, 0])
+            cylinder(h = wall_thickness * 2, r = wire_radius, center = true);
+
+        translate([cell_holder_width * .75, (-box_width + wall_thickness) / 2, 0])
+            rotate([90, 0, 0])
+            cylinder(h = wall_thickness * 2, r = wire_radius, center = true);
     }
 }
 
@@ -143,8 +176,14 @@ module battery_case() {
     union() {
         translate([-cell_holder_width / 2, 0, 0]) battery_slot();
         translate([cell_holder_width / 2 - wall_thickness, 0, 0]) battery_slot();
+        color("blue", 1)
+        translate([-wall_thickness / 2,
+                   cell_holder_length / 2 + wall_thickness * 2 + battery_contact_flange_height + wall_thickness * 2 + wall_thickness / 2,
+                   0])
+            converter_box();
     }
 }
 
+
 battery_case();