From dd861fbbd40af05aad4699c161769927d99cb437 Mon Sep 17 00:00:00 2001
From: Savanni D'Gerinel <savanni@luminescent-dreams.com>
Date: Tue, 15 Oct 2024 13:11:06 -0400
Subject: [PATCH] Adjust the clearances based on real board fit

---
 bike-lights/case/common.scad        |  5 +++++
 bike-lights/case/control_panel.scad | 19 ++++++++++++++-----
 2 files changed, 19 insertions(+), 5 deletions(-)

diff --git a/bike-lights/case/common.scad b/bike-lights/case/common.scad
index 766e159..9597f9d 100644
--- a/bike-lights/case/common.scad
+++ b/bike-lights/case/common.scad
@@ -1,3 +1,8 @@
+
+module hexagon(r, h) {
+    cylinder(r = r, h = h, $fn = 6);
+}
+
 module pill(length, bevel) {
     hull() {
         translate([0, 0, (-length / 2) + bevel]) sphere(r = bevel);
diff --git a/bike-lights/case/control_panel.scad b/bike-lights/case/control_panel.scad
index acc7731..7061394 100644
--- a/bike-lights/case/control_panel.scad
+++ b/bike-lights/case/control_panel.scad
@@ -56,13 +56,21 @@ module base_case(length, width, height, bevel = 0) {
                 rotate([0, 90, 0])
                 box_face([width, height, wall_thickness], bevel);
 
+            // These are the sleds at the bottom of the case that should hold the lower of the two boards down
             color("blue") translate([0, wall_thickness - 2, wall_thickness + 4]) cube([length - 8, 4, wall_thickness / 2]);
             color("blue") translate([wall_thickness - 2, wall_thickness - 4, wall_thickness + 4]) cube([4, width, wall_thickness / 2]);
-            color("blue") translate([length - 25, width - wall_thickness * 3 / 2, wall_thickness + 4]) cube([16, wall_thickness, wall_thickness / 2]);
+            color("blue") translate([length - 25, width - wall_thickness * 3 / 2, wall_thickness + 6]) cube([16, wall_thickness, wall_thickness / 2]);
         }
 
-        color("red") translate([length, wall_thickness - 2, 4]) cube([1, 2, height]);
-        color("red") translate([length, width - wall_thickness, 4]) cube([1, 2, height]);
+        // This makes an indent at the bottom to accomodate solder joins
+        translate([wall_thickness + 2, wall_thickness + 2, wall_thickness / 2]) cube([length, width - wall_thickness * 2 - 4, wall_thickness / 2 + threshold]);
+
+        // This creates a cutout that lets the power plug slide in better.
+        translate([wall_thickness, width - wall_thickness, wall_thickness]) cube([length, 2, 6]);
+
+        // These two put in the slots that should allow the fourth wall to be slotted into place.
+        color("red") translate([length - 1, wall_thickness - 2, 4]) cube([2, 2, height]);
+        color("red") translate([length - 1, width - wall_thickness, 4]) cube([2, 2, height]);
     }
 }
 
@@ -110,10 +118,11 @@ module main_case() {
                 rotate([0, 180, 0])
                 linear_extrude(1)
                 text("right", size = 3);
-
-            translate([case_length / 2, case_width / 2, -20]) rotate([0, 90, 0]) top_clasp();
+            // translate([case_length / 2, case_width / 2, -20]) rotate([0, 90, 0]) top_clasp();
         }
 
+        translate([case_length / 2, case_width / 2, -threshold]) hexagon(4.5, 6);
+
         color("green", 1) translate([8.5 + wall_thickness, case_width - wall_thickness - threshold, wall_thickness])
             cube([60, wall_thickness * 2, 7]);
     }